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Memo - Change Orders - Parking Lot 500/600 & 10th and 11th Aves Improvements . . . Public Works Department Memorandum To: Honorable Mayor and Members of the City Council Sleven J. Stadler, Public Works Direclo~ Steven C. Mielke, City Manager From: Copy: Date: October 26,2001 Change Orders - Parking Lot 500/600 & 10th and 11th Aves Improvements Subject: The purpose of this work session item is to present and discuss increased costs on the subject project. Staff is hopeful that after City Council understands the cost increases, Council will be able to approve them at the November 7 City Council meeting. Attachment 1 is a project budget summary that shows the original construction contract award and engineering agreements, the previous change order no. 1 and the pending change order no. 2 and engineering services fee request to be presented at the October 30 worksession. Attachment 2 is a letter from RLK-Kuusisto, Ltd. describing the rationale for their request for $22,000 in additional engineering services (construction inspection) fees. The two largest change orders are the soil corrections in lot 500 ($30,674.75) and additional gravel required due to not reclaiming the asphalt from lot 500 ($23,114.00). Regarding the soil corrections, the two soil borings from lot 500 did not reveal the extent of poor soils encountered. The additional excavation and gravel prices did not exceed the bid prices. In fact, the contractor agreed to a $3,000 reduction in these costs due to the increased quantity of work. The additional cost incurred by not reclaiming the lot 500 asphalt was necessary to maintain adequate open parking areas during construction and to maintain a reasonable schedule. In regards to the engineering fees, the 23.5% fee is reasonable considering the increased scope of services required on this high-profile project. Specifically, the engineering services included several elements not normally included in street improvement projects such as the traffic and parking analysis, numerous public meetings and follow-up work to develop alternative assessment formulas and continuous on-site communication and newsletter notifications to business owners. In way of comparison, the engineering fees on the 2001 street/utility improvement project are 18% of construction cost. . . . Parkina Lot 500/600 & 10th/11th Avenue Improvement Proiect PROJECT BUDGET SUMMARY Original construction contract amount:.......................... ...$472,597.00 Engineering Fees:..................................................... ...$113,194.40 Feasibility Report & surveying: $29,100 Design: $25,400 Construction services: $49,438 Additional expenses: $9,256.40 ORIGINAL TOTAL PROJECT COST:...........................$639,824.40 (construction contract amount x 1.35 to cover engrg + contingencies) Total project contingency:............................................ ..$52,686.00 Change Order No.1: (approved August 7}..........................$36,519.16 Pending Change Order No.2:............ ............ ............... ...$65,725.16 (see attached change order form, descriptions and detailed costs) Additional Engineering Services Fee request:.................... ..$22,000.00 (see attached RLK-Kuusisto, Ltd letter, dated October 24) REVISED TOTAL PROJECT COST:.............................$710,035.72 Total storm sewer utility additional construction costs:.........$38,385.01 Project costs that exceed contingency and that would have been subject to assessment formulas:.................................................. ..$34,511.91 Proposed total engineering fees = $135,194.40 or 23.5010 of construction cost ATCH 1 . . . CHANGE ORDER No. 2 DATE OF ISSUANCE 10-26-01 OWNER City of Hopkins CONTRACTOR DMJ Contract: 9812 Project: Hopkins Lots 500 & 600 OWNER's Contract No. 2000-411m ENGINEER RLK Kuusisto Ltd. EFFECTIVE DATE 10-30-01 ENGINEER's Contract No. 9812 You are directed to make the following changes in the Contract Documents: Description: See attachment Reason for Change Order: See attachment Attachments: (List documents supporting change) CHANGE IN CONTRACT PRICE: CHANGE IN CONTRACT TIMES: Original Contract Price Original Contract Times: Substantial Completion:_ August 31, 2001_ Ready for final payment_September 21,2001 (days or dates) $_472,597.00 Net Increase (Decrease) from previous Change Orders No._l_to_l_: Net change from previous Change Orders No._l_to NO.1: Substantial Completion:_ 21 Ready for final payment:_21 (days) $_36,519.16 Contract Price prior to this Change Order: $ 509.116.16 Contract Times prior to this Change Order: Substantial Completion:_August 31, 2001_ Ready for final payment_September 21,2001 (days or dates) Net increase (decrease) of this Change Order: $_65,725.16 Contract Price with all approved Change Orders: Net increase (decrease) this Change Order: Substantial Completion: Ready for final payment (days) $_574,841.32 Contract Times with all approved Change Orders: Substantial Completion:_September 21,2001 Ready for final payment;_October 12, 2001 (days or dates) RECOMMENDED: By: ENGINEER (Authorized Signature) APPROVED: ACCEPTED: By: CONTRACTOR (Authorized Signature) By: OWNER (Authorized Signature) Date: Date: Date: . . . City of Hopkins Lots 500 & 600, 10th and 11 th Avenues City Project Number 98-12 Additional Cost Required for Soil Corrections in Lot 500 & Lot 600 Item Common Excavation Common Excavation A re ate CL 5 Fabric Descri tion Soil Corrections Lot 600 Soil Corrections Lot 500 Fill Material Geotech Fabric laced in lot 500 Quanti 21 778 1522 378 Unit CY CY TN SY Unit Price $ 11.25 $ 11.25 $ 14.00 $ 1.00 Sub Total $ 236.25 $ 8,752.50 $21,308.00 $ 378.00 Grand Total $30,674.75 Costs Associated to Abandoned Oil Tank in Lot 500 Item Description Quantitv Unit Unit Price Sub Total Exploratorv Dia Excavation of oil tank 1 HR $ 250.00 $ 250.00 Labor Tank Removal MPS' 11.5 HR $ 60.00 $ 690.00 MonitorinQ Eauipment Tank Removal MPS' 1 LS $ 85.00 $ 85.00 Materials-Drv Ice Tank Removal MPS' 1 EA $ 37.50 $ 37.50 Vac truck Tank Removal MPS' 4 HR $ 97.75 $ 391.00 Vac truck Tank Removal MPS' 0.5 HRIOT) $ 146.62 $ 73.31 Waste Service Charae Tank Removal MPS' 1 LS $ 17.25 $ 17.25 Tank Disposal Tank Removal MPS' 1 LS $ 230.00 $ 230.00 SludQe Disposal Tank Removal MPS' 50 GAL $ 8.50 $ 425.00 Oil Disposal Tank Removal MPS' 167 GAL $ 2.00 $ 334.00 Soil SamplinQ Tank Removal MPS' 1 LS $1,019.00 $ 1,019.00 Soil TestinQ Tank Removal MPS' 2 EA $ 54.00 $ 108.00 General Contractor 5% Tank Removal MPS' 1 LS $ 165.10 $ 170.50 Grand Total $ 3,830.56 . Minnesota Petroleum Service Additional Costs Required for Storm Sewer Installation Item Quantit Unit Unit Price Sub Total Connect Storm Drain drain 1 EA $ 250.00 $ 250.00 Watermain 1 LS $1,142.71 $ 1,142.71 Watermain Labor, Buildin and Installin Section 4.5 HR $ 350.00 $ 1,575.00 General Contractor 5% Watermain Dro 1 LS $ 127.14 $ 127.14 Install 12" RCP Storm Sewer 79 LF $ 25.00 $ 1,975.00 Install 15" RCP Storm Sewer 10 LF $ 28.00 $ 280.00 Install 1 0" PVC Storm Sewer 124 LF $ 17.00 $ 2,108.00 Install R3065 Castin Storm Sewer 1 EA $ 320.00 $ 320.00 Install 2x3 CB Storm Sewer 1 EA $1,260.00 $ 1,260.00 R1733 MH Castin CB-11A and Access to PVC 2 EA $ 320.00 $ 640.00 Grand Total $ 9,677.85 . . . City of Hopkins Lots 500 & 600, 10th and 11th Avenues City Project Number 98-12 Reduction in Mobilization Due to Constructing Lot 600 in One Phase Item Mobilization Grand Total Additional Gravel Required Due to Removing Pavement Instead of Reclaiming (Due to Scheduling Issues) Item A re ate CL5 Descri tion Base Material Grand Total Additional Excavation Due to Moving Storm Sewer Location North of Alley and Changing Grade of Parking Lot Item Common Excavation Descri tion Grade Chan e in Lot 500 Grand Total Net Change in Contract Price Sub Total $ 6,000.00 $ 6,000.00 Sub Total $23,114.00 $23,114.00 Sub Total $ 4,428.00 $ 4,428.00 $65,725.16 . . . CHANGE ORDER No. 2 DATE OF ISSUANCE 10-26-01 OWNER City of Ho{)kins CONTRACTOR DMJ Contract: 9812 Project: Hopkins Lots 500 & 600 OWNER's Contract No. 2000-411m ENGINEER RLK Kuusisto Ltd. EFFECTIVE DATE 10-30-01 ENGINEER's Contract No. 9812 Description: Additional Cost Required for Soil Corrections in Lot 500 & 600, Cost Associated to Abandoned Oil Tank in Lot 500, Additional Costs Required for Storm Sewer Installation, Reduction in Mobilization Due to Constructing Lot 600 in One Phase, Additional Gravel Required Due to Removing Pavement Instead of Reclaiming (Due to Scheduling Issues), and Additional Excavation Due to Moving Storm Sewer Location North of Alley and Changing Grade of Parking Lot Reasons for Change Order: The Additional Cost Required for Soil Corrections in Lot 500 & 600: During excavation efforts in Lot 500 & 600 unsuitable soil containing organic material was discovered. In order to insure a solid subbase the unfavorable soil was excavated and replaced with gravel. The result of the soil corrections is a more solid, longer lasting parking lot surface. Cost Associated to Abandoned Oil Tank in Lot 500: During the excavation of Lot 500 an abandoned oil tank containing service drain oil was discovered. The tank was considered a hazardous material and had to be removed according to Minnesota State regulations. Minnesota Petroleum Services removed the hazardous materials and the tank. Additional Costs Required for Storm Sewer Installation: The storm sewer system was modified during the course of the project. The changes resulted in an overrun in the original pipe length and storm structures quantities. The changes resulted in a better more efficient storm sewer system. Reduction in Mobilization Due to Constructing Lot 600 in One Phase: The phasing schedule for Lot 600 changed during the course of construction. Originally Lot 600 was going to be constructed in two phased in order to increase parking in the area during the project. After discussing the phasing schedule with local businesses and considering the additional time required to reconstruct the lot in two phases a decision was made to construct the lot in one phase. This decision saved DMJ (contractor) time and money, which resulted in a reduction in mobilization costs. Additional Gravel Required Due to Removing Pavement Instead of Reclaiming (Due to Scheduling Issues): The scope of the project concerning required gravel quantity . . . changed during the course of construCtion. Originally Lots 500 & 600 were going to be reclaimed, meaning that the existing asphalt would be reused as gravel. During the course of the project the decision was made to remove the asphalt in both parking lots and use gravel from an outside source. The reason for this decision was based on the thickness of the asphalt in the parking lot, scheduling issues, and quality of finished product. The asphalt in the parking lots was very thin in several places making it unfeasible to reclaim. The scheduling for the reclaiming would have held up the project. Replacing the gravel versus using reclaim provides a better-finished product. Additional Excavation Due to Moving Storm Sewer Location North of Alley and Changing Grade of Parking Lot: The location ofthe storm sewer in lot 500 was moved from the curb along the south end of lot 500 to 30 feet north of the curb. The change in sewer location resulted in a grade change in lot 500 that increased the amount of required common excavation. The result of this decision reduces the amount of water in front of the buildings facing Lot 500 on the south side during a heavy rainfall. '~ . ;~. RI.X. ,Engineering. Planning'., Surveying. Landscape Arc,hitecture . ( KUUSIsrrOLTD ) ~ October24,200r. , .,' '- Mr.. Steve Stadler Public "Works Director City of Hopkins 1010 1st Stre~fSouth Hopkins,MNS5343-9475 , R~: Engineering. Invoices . for Construction. Observation! Administration Lot 500al1d LQt600 I lOth and 11th Avenues RLK-Kuusisto,Ltd.ProjectNo.2000-411-M . Dear Steve: The proposed construction schedule forthe above-referenGed project was originally anticipated at 9~ weeks,RLK-Kuusisto,Ltd. is now in our 16th week ,of construction services, notinc1uding the weeklo,st due to the Raspberry Festival. . RLK's ,originalbudget'forthisphaseofthe project was$49,438.00and was based. on the 9-week , schedule; this original figure inc1uded$13,OOO.OO for staking and '$2,890 for record drawings. Based on. these computations, $33,548.00 of our total budget pr$3, 727. 5 O!week for 9-weeks, was for our on~site inspector, COl}structionadministration and.weekly updates to the affe,cted property owners andCity staff. . l~.S '.ve disGussed la~tweek, cormmmicatio!'swent verywel! on theprojectco)1sicieringhowmany businesses were impacted. . There were 'some businesses frustrated toward the end of the project as the contractor placed the final. lift, butfor the most part the property owners were very'satisfied with the .. quality and 'progress' made by the contractor. ' Field changes required earlyin the ptojeytas we uncovered telephonevaults thatendedup too clos,e to the proposed storm Sewer system contributed toproject delays. Tht;)se particular changes could not have,be~n" anticipated llntil the streetwas removed, discovery of the vaults delayed the project approximate,ly 3- ' :weeks; Additionally, tl).e scheduling of phases, such as splitting the parking lot into two phases to , ,maintainasl11uchparking as possible during construction further delayed progress more than an)! of us anticipated. The contractor deserves much credit for keeping the project moving, as tight scheduling of their subcontractors (such as curb and gutter installers, sidewalk installers, electricians, watenllld storm 'sewer installers, landscaping crews and brick paver installers) demanded the project stay.onirack. .. Offices:Hibbing~ Minnetonka ' .5t.Paul . Twin Ports (952) 933-0972 ' 6110 BlueCircleDrive '.Suite 100 ,'Minnetonka,MN 55343 . FAX (952) 933-1153 EqualOpportunity Employer IITbH. '?-..~ ~~ . . ~ngineeriffg inv(jices for Construction Observation! Administration Lot 500 and Lot 600/ Wthand nth Avenues October 24, 2001 Page2of2... Although we have reach~d our16th week of construction, the, ptoject still necessitated an inspector to yoord~nate c()nstructibnactivi~ies with the wishes and desires oftheproperty owner~... This additional.. time and effort involved to observe thecontr~ctor andio keep the property owners iriforll!ed required and additiona17-weeksof engineering/observatiop till!e or $26;092.85. However; RLK recognizesthat the ChyofHopkinshaslimited funds fora project SU9h as this; RLK woulclJike to. proposea reduced .. . amendment to out contract in the amount of $22, oob~Oo. As discussed.in the past,RLK' s actual hourly cost was. considerably higher th,mthis amount; however, we would like to propose this as a compromise .to our actuaL cOst. . , RI.,K is ~roud .ofthe fhiaLproduct. . In. addition to complying with generally accepted engineering standards; RLKconsiders this project a creditable demonstration of how a plan can provide aUthe necessary and desirable features a well~maintaineddowptownarea req~ires. The projectprovides . motorists with a\v,ell-lit, easy todriye through downtown and a safe placetopatkand access the parking areas. . . Please contact me to discuss processing the proposed contract amendment. . '. Sincerely, RLK4(uusisto, Ltd. ..~~. . Senior Professional Engineer . .', I:I:\ADMIN-D()c;S\My Docunients\2000-411~M\Ltr Stadler invoices iO-~4-0 l:doc