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CR 99-201 Approve Engineering Service Agreement- Sanitary Sewer Rehabillitation , i Y 0 v ;:, :m: o P K \ ~ October 28, 1999 Council Report 99-201 Approve Engineering Services Agreement - Sanitary Sewer Rehabilitation Proposed Action. Staff recommends adoption of the following motion: Move that Council authorize the Mayor and City Manaoer to enter into an aoreement with Howard R. Green Company (HRG Co.) for enoineerino services for sanitary sewer rehabilitation - 3rd Street North. Overview. During the Phase I sump pump inspection program, it was determined that the 8" sanitary sewer pipe running from 14h Avenue North to 11th Avenue North could become surcharged during wet weather conditions based on the number of connections and MPCA guidelines. A year 2000 rehabilitation project was included in the current CIP. This project will increase the pipe size from 8" to 12" by utilizing a trenchless pipe replacement method called "pipe bursting". The existing clay pipe is enlarged with a hydraulic tool that is pulled through the pipe and a new polyethylene pipe is pulled behind the expansion (bursting) head. This process eliminates the need to excavate in the street other than launch pits at the manholes. There are no service pipe connections along this 3rd Street section of sanitary sewer pipe. Primary Issues to Consider. Project cost: The estimated project budget from the CIP is $70,000. The project will be funded from the sanitary sewer fund. The current project estimate is $75,000. The engineering fees are $9,100. Project schedule: The project will be designed within the next 30 days, bid opening would be in February, 2000 with construction in May - June, 2000. Resident impact: The project should be transparent to residents as the contractor will be required to maintain sewage flow with bypass pumping. Supportino Information. . fr"'"" ~ -1"-;;" , .. Howard R. Green Company CONSULTING ENGINEERS February 25, 1999 File: 805840J Mr. Steven Stadler Public Works Director City of ,Hopkins 1010 1 st Street Hopkins, MN 55343-7573 RE: SANITARY SEWER STUDY '-- Dear Mr. Stadler: We have completed our work as it relates to review of alternative methods for rehabilitation of sanitary sewer along 3rd Street North between 11th and 14th Avenues (3 blocks). 'Ne have reviewed the site and note that 3rd Street North appears to be in good condition. We have also reviewed flow predictions that have been completed previously, records of correspondence between the City and residents and television inspections of lines. The proposed scope of work is to replace the existing 8" diameter VCP line with a 12" diameter plastic pipe. Our review of records has lead us to believe that the existing 8" VCP line is operating at or near capacity. Television inspection records indicate the pipe is in poor condition and many joints are being penetrated by roots, thereby causing blockages and providing a point source of infiltration and/or inflow. The periodic back-ups as reported indicate that rainfall and/or groundwater is entering the system. Replacing the existing line with a larger line (12" diameter) and seamless construction (butt-weld fusion) will provide greater capacity and eliminate extraneous flows entering through broken/cracked pipes and open joints. As such, we believe a technique known as Pipe Bursting is well suited for your project site. Pipe Bursting provides for sewer replacement without all the associated costs for surface restoration due to trench excavation. ' Sewer rehabilitation accomplished with the Pipe Bursting technique is completed in less time than with conventional trench excavation methods and surface restoration. For your information, we have included a copy of an article prepared by Howard R. Green Company that 'Nas published in a company newsletter. 'Ne have estimated construction costs for Pipe Bursting and conventional.:trench excavation methods. The unit cost shown includes incidental costs for excavation and backfill of extraction/insertion pits, removal and restoration of pavement surface, flow bypass pumping, and television inspection of the completed installation: \ . J:' PROJ\805840J\1604.feb 1326 Energy Park Drive. St. Paul, MN 55108 . 651/644-4389 'ax651/644-9446 toll free 888/368-4389 /~ / . / r" /'" ; ~ Mr. Steven Stadler February 25, 1999 Page Two ~ Pipe Bursting, 8" to 12" diameter 12" HOPE 4' Diameter Manholes (0'-15' depth) Traffic Control PIPE BURSTING Unit Quantity LF 1,000 LF 1,000 EA 5 LS 1 Unit Cost S26.00 S26.00 $2,000.00 $2,600.00 Total Cost S26,000.00 $26,000.00 510,000.00 S2,600.00 $64,600.00 ESTIMATED TOTAL CONSTRUCTION COST The estimated costs below include costs for incidental items such as dewatering (if required), flow bypass, pavement removals, and television inspections of the completed installation: CONVENTIONAL TRENCH EXCAVATION I Unit Quantity Unit Cost Total Cost 12" PVC 0'-15' Depth LF 1,000 526.00 S26,000.00 Manhole 4' Diameter Manhole EA 5 $2,000.00 $10,000.00 wi Casting (0' - 15') Street Restoration - Full Width with Concrete Curb & Gutter, 3" Depth LF 1,000 S47.55 $47,550.00 Bituminous Surface, 6" Depth CL5 Traffic Control LS 1 $4,000.00 $4,000.00 I I I ESTIMATED TOTAL CONSTRUCTION COST $87,550.00 Either method will provide increased flow capacity as a result of increasing pipe size utilizing the existing pipe gradients. We have included costs for replacement manholes in both options. The City may choose not to replace manholes if they are in reasonable condition, such that they can be disassembled and reassembled to facilitate construction. \ O:\PROJ\805840J\1604.feb Howard R, Green Company CONSULTING ENGINEERS , '" ~." .. '- ;'~~11!;'J<~; :'~~:~.~~. :}:'J :~, . Mr:Ste~en Stadler.<' February 25, 1999 ., .', Page three~ .' <1 ", ' , Our estimated engineering costs for the project utilizing Pipe Bursting are as follows: Ie + + + + Plans and Specifications Construction Administration Construction Staking Construction Inspection $5,200.00 $1,300.00 $.00* $2,600.00 *Pipe Bursting utilizes existing alignment and grade. No staking is required. -, ".. .- - " These, cost;s . do not. Inciu<de -~costsJor pre Iim'i na I)' '~uryey. mcilterialsJ~stir1.g,s'~l:>s~rface s9i1s ,,' expioratiol1; a'nd permit and/or associated application fees. ";,,' ' ":'-- , ~. -~ ~-;. , We anticipate being able to start work on plans and specifications within ten days of notice to proceed and complete the work. within four weeks' time. Should you have any questions, please call us at 651/644/4389. Sincerely, Howard R. Green Company ~ ii~vA/J Ross D. Abel, P.E. Project Manager R DAtb 0. Cc: Craig L. Ebeling, P.E., HRG Kirk Roessler, HRG ) \.. 0:\PROJ\805840J\1604.feb Howard R. Green Company CONSULTING ENGINEERS \ Utilities FUNDING SOURCE 2000 PROJECT TITLE NUMBER Sanitary Sewer Rehabilitation SA-3 SCHEDULED PROJECT ACTIVITY 2001 2002 2003 2004 CATEGORY Sewer Fund SF 70,000 LOCATION: 3rd Street North between 11 th-14th Avenues. DESCRIPTION: Replace existing 8" diameter clay pipe sanitary main with 12" diameter plas~ic pipe. Pipe will be replaced by using "Pipe Bursting" technique. No street excavation will be done; JUSTIFICATION: The current pipe is in poor condition with much root prenetration. 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